In the current hydraulic cylinder design, O-rings or O-ring + retaining ring combination are mainly used as static seals. However, this sealing solution has certain risks during assembly because the O-ring may be twisted and the position of the retaining ring may not be optimal. This solution also shows disadvantages in the case of pressure pulsation and the intrusion of dirt. In this case, dumbbell-shaped sealing ring can be used as an ideal substitute as a static hydraulic seal of a single original.
Product features and applications:
Technical Data
Pressure: up to 50MPa.
Temperature: -35℃...+110℃.
Material: Polyurethane.
Installation Requirements
(1) The installation chamfer C is selected according to the value of the groove depth W (mm)
When W<3; C≥3.
When W>3; C≥5.
(2) Surface finish
Seal Type | Surface | Ra | Rz | Rmax |
Radial seal | Mating surfaces (bore, piston, shaft) | ≤1.6 | ≤6.3 | ≤10 |
Groove bottom | ≤3.2 | ≤6.3 | ≤16 | |
Groove side | ≤3.2 | ≤6.3 | ≤16 |
(3) The dumbbell-shaped sealing ring has no leakage under the following test conditions and is very resistant to extrusion.
|
High voltage test | Pressure pulsation test |
Pressure P | 40/52MPa | 30MPa |
Temperature T | 100℃/80℃ | 60℃ maximum fuel tank temperature |
Medium | Hydraulic oil HLP 46 | Hydraulic oil HLP 46 |
Under test conditions | 72h | 500000 pressure pulsation |
(4) Optimal sealing gap:
Cylinder bore - H8
Guide sleeve - g6
Since the seal is very resistant to extrusion, a radial sealing gap S of 0.2 mm can be achieved.
In low temperature use, deviations from the guide sleeve to the cylinder bore and piston rod should be avoided.
Installation Recommendations
Advantage
Compared with O-rings or O-ring + retaining ring combinations, dumbbell seals have the following advantages:
(1) Very resistant to twisting
(2) Easy to install
(3) Long service life
(4) High pressure resistance
Application
Dumbbell seals are commonly used in hydraulic cylinders, such as:
(1) Forklifts
(2) Construction machinery hydraulics
(3) Industrial hydraulics
(4) Machine tools
(5) Injection molding machines
(6) Hydraulic presses
(7) Cartridge valves
Address
No.1 Ruichen Road, Dongliuting Industrial Park, Chengyang District, Qingdao City, Shandong Province, China
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